Beston fully continuous pyrolysis plant is more popular in the market than batch pyrolysis plant and semi-continuous pyrolysis plant because of the high degree of automation and larger capacity. For the large capacity, the daily capacity can be 30 MT, 40 MT and 50 MT. Speaking of the high degree of automation, continuous pyrolysis equipment is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging slag from the other side continuously.
It can handle waste tyres, waste plastics, waste rubber products, medical waste, oil sludge and so on. So to ensure the working efficiency, the raw material should reach the standard. For waste plastic, the water content should be low, and we can equip the dryer for you if you need dry the waste plastic. For waste tyre, it should be processed into 50 mm small pieces by the tyre crusher. If you want to use the it to dispose the medical waste, you should firstly clean and disinfect the medical waste.
The automatic feeding and discharging system make the whole pyrolysis process convenient. Here are some details.
Workflow of Fully Continuous Pyrolysis Plant
1. The processed raw material is put into the pyrolysis reactor automatically. When the inner temperature of the pyrolysis reactor reaches related degree, the oil gas will be generated.
2. Then the oil gas goes into the manifold firstly. In the manifold, the heavy oil gas will be liquefied into heavy oil and drop in the heavy oil tank. The light oil gas rise up to the condenser, and then be liquefied into oil. In the hydroseal, the combustible gas will be desulfurated and cleaned then recycled to heat the pyrolysis reactor.
3. The smoke produced when heat the reactor will be cooled down, then enters the de-dusting system. In the spraying tower, the smoke will go through the water washing, water spray, and ceramic ring adsorption, so the smoke can meet the EU environmental protection and emission standards.
4. As for the carbon black, it will be discharged by the auto screw discharger.
The final products can bring more profits for you
You can sell the pyrolysis fuel oil, carbon black directly, and you can also improve the quality of the carbon black and pyrolysis oil to let them have a higher market value. For the pyrolysis oil refining, we can provide you with waste oil distillation machine. As for the carbon black processing, Beston carbon black processing plant for sale is available. The combustible gas we have mentioned before can heat the pyrolysis reactor after the recycling process, which can also reduce your investment in energy.
The fully automatic operating system is one of the virtues of our plant, and it also has many other advantages:
Advantages of Beston Fully Continuous Pyrolysis Plant:
First, it adopts tube type condenser. It can increase the cooling efficiency thanks to the larger cooling area and better cooling effect.
Second, its reactor is stable and not rotary, which makes the temperature rise and pyrolysis react quickly. This special design makes the whole pyrolysis process much more efficient and the energy saving. Thus the investment in the energy is lower.
Third, the security design can not only protect the workers, but can also protect the environment. The casing can ensure that the high temperature will not cause harm to the workers. And the alarming system can ensure that the workers have a safe working condition.
Fourth, it can run for 24 hours a day without a stop and there is no need to cool down the reactor before the second batch.
If you do not want to invest a lot in the labor cost, and the scale of the waste you want to dispose is large, then this plant can be your best choice. You can come to visit us to have a closer look about how the plant works.
|Raw material||Waste tires,rubber,plastic,oil sludge,medical waste|
|Working method||Fully continuous|
|Operating pressure||Constant pressure|
|Reactor rotate speed||Not rotary type|