waste tyre pyrolysis oil plant

Waste Tyre Pyrolysis Oil Plant

Beston waste tyre pyrolysis oil plant employs the most advanced green pyrolysis technology to maximize the scrap tires into value, such as fuel oil. The pyrolysis oil from tires is a synthetic fuel under investigation as a substitute for petroleum. Besides, you can also get carbon black and steel wire through our waste tyre to oil plant. In addition, thanks to our patent pyrolysis plant design, even the combustible gas is reused as the heating source of the tire pyrolysis system to greatly save energy. More importantly, we have rich manufacturing and exporting experience to supply the most suitable tire pyrolysis plant business plan to maximize our customers’ profits. When waste tyre recycling is becoming an urgent thing for environmental protection, a waste tyre pyrolysis oil plant from Beston Machinery is obviously your best choice! Welcome to contact us!

Overview of Waste Tyre Pyrolysis Oil Plant
Overview of Waste Tyre Pyrolysis Oil Plant

Hot Products — Waste Tyre Pyrolysis Oil Plant For Sale from Beston Machinery

Beston Group is a leading waste pyrolysis plant manufacturer. We can supply different types of waste pyrolysis plants according to the actual conditions of customers, such as the number of waste tyres, the available fuel, the investment costs, the labor force, etc.

Batch Waste Tyre Pyrolysis Oil Plant

Today we have batch waste tyre pyrolysis oil plants for sale, BLJ-6 and BLJ-10, which are low in costs and small occupied area. The batch operating plant is suitable for the small scale waste disposal, but it needs more people to operate. Thus, if you have less than 10 tons of old tires to dispose of per day, and you have enough workers, a batch plant is a good choice for you. Here is a picture showing the delivery of our BLJ-10 waste tire pyrolysis machine to Indonesia.

Waste Tyre to Oil Plant to Indonesia
BLJ-10 Waste Tyre to Oil Plant to Indonesia

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Semi-continuous Waste Tyre Pyrolysis Oil Plant

In addition, our semi-continuous pyrolysis plant, BLL-16, which is higher is also very popular among our clients. Both the average cost and daily capacity are easy to implement. In 2017, we have successfully installed a  BLL-16 waste pyrolysis plant in South Africa.

BLL-16 Waste Pyrolysis Oil Plant Installed In South Africa
BLL-16 Waste Pyrolysis Oil Plant Installed In South Africa

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Fully Continuous Waste Tyre Pyrolysis Oil Plant

While as for large-scale investors, we can offer fully continuous tire pyrolysis plants, including BLL-30, BLL-40 and BLL-50. The daily capacity ranges from 30 to 50 tons. Except for the large output, it also has some advantageous features, such as high efficiency, energy conservation, easy operation, etc. That’s why it is the favourite pyrolysis plant business plan among investors. Recently, we have successively partnered with customers from Jordan and Uzbekistan.

BLL-30 Waste Pyrolysis Machine in Uzbekistan
BLL-30 Waste Pyrolysis Machine in Uzbekistan

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Here are the main parameters for reference.

Model BLJ-6 BLJ-10 BLL-16 BLL-30 BLL-40 BLL-50
Daily capacity 6 MT 10 MT 20 MT 30-50MT 40MT 50MT
Working method Batch Semi-Continuous Fully continuous
Operating pressure Constant pressure
Reactor rotate speed 0.4 turn/minute Not rotary type
Total power 24 kw/h 30 kw/h 54 kw/h 53.6 kw/h 62 kw/h 84 kw/h
Reactor size D2.2*L 5.1m D2.8*L6.2 m D2.8 *L7.1 m L12.5*W2.2*H2.5m L12.5*W2.2*H2.5m L12.5*W2.2*H2.5m
Space for machine(L*W*H) 20*10*10 m 25*15*10 m 25*15*10 m 20*15*10m 33*15*10m 33*15*10m

What’ s more, we equip the semi-automatic and fully automatic waste tyre pyrolysis oil plants with the waste tyre crusher, which can pre-process the waste tyre into the small pieces, whose size are under 50 mm. In this way, the whole working process will be much more efficient.

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Advantages of Beston Waste Tyre Pyrolysis Oil Plant

1.High Oil Yield

Generally speaking, the oil yield of rate our pyrolysis plant can reach up to 45%-50% for the big scrap tyres. While for the small waste tyres, the oil yield rate can be 35%-40%. The oil yield rate may be the most important factor when you choose a waste tyre pyrolysis oil plant. In addition, we also employ the rotary condenser in our plant, which can improve the oil yield. Meanwhile, it makes the plant convenient to maintain.

End Products of Waste Tyre Pyrolysis Oil Plant
End Products of Waste Tyre Pyrolysis Oil Plant

2. Long Service Life

The new heating structure is unique in the market, which combines the advantage of directly heating and hot-wind heating. Thus, the new hating system can increase heating speed and prolong the service life of the plant. At the same time, it can also improve production efficiency and reduce production cost.

3. Safety Guarantee

The whole tyre to oil pyrolysis process is under high temperature. Thanks to the casing outside of the reactor, the high temperature will not cause harm to the people around the plant.

4. Eco-friendly.

We have designed a complete dedusting system, cooling system and wastewater treatment system inside our waste tyre pyrolysis oil plant. For one thing, it can make sure the working efficiency and the safety of workers. For the other thing, it makes the entire waste pyrolysis process free of contamination. Wherever you are from, a developed country or developing country, the waste tire pyrolysis oil plant from Beston can meet your environmental requirements.

How Does A Waste Tire To Oil Plant Work?

1. Put pre-processed tyres into the reactor by full-automatic feeding machine(taking the fully continuous tyre pyrolysis plant for example) after they are delivered into the stock bin by conveyor belt. Total quantity shall be controlled under 2/3 of the reactor for rotating more smoothly. Then close the feeding door and open the heating system.

2. From 100 ℃ to 250 ℃ is the preliminary stage, and the oil gas shall be released at 200 degrees. From 280 degrees to 350 degrees is the top output rate interval. Oil gas will be collected into the manifold, and the heavy particles and oil will be gathered and liquefied in center of the manifold and drop down into the heavy pyrolysis oil tank. The lighter gas will rise up to the multi-functional oil condensers, then be liquefied into oil and stored in the oil tank. The incondensable gas through desulfuration and de-dusting by hydro seal will be led to the furnace for heating.

3. Cool down the reactor after the pyrolysis process. The carbon black will be discharged when the temperature reaches between 50 degrees and 70 degrees. The end products you can get from the waste tyre to oil process are pyrolysis oil, carbon black, steel wire and combustible gas.

Wide Usages of End Products

For the combustible gas, it can heat the pyrolysis reactor as fuel after the hydroseal. Using the recycled combustible gas to heat the pyrolysis reactor is a new innovation, and it is energy-saving.

The tyre pyrolysis oil is useful fuel. Or you can transform it into gasoline or diesel by the tyre oil distillation plant. The refined oil can be used for heavy oil generator to produce electricity.

Carbon black may be reprocessed into color masterbatch or coal or refractory briquette. You can also increase the quality of the pyrolysis carbon black with our carbon black processing plant for sale.

The steel wire can be sold directly. You can also reprocess it into steal bloom by hydraulic press-packing.

Here is a table for the application of the end products of waste tires.

End Products Usage
Crude oil • Sell directly.
• Reprocessed into diesel and by use oil distillation machine.
• Can be used as fuel for the iron factory, power plant, cement factory, restaurant, etc.
Carbon black • Sell directly.
• Reprocessed into high-quality carbon by the carbon black grinding equipment.
• Make carbon brick by briquetting equipment.
Steel wire • Sell directly.
Combustible gas • Can be as fuel heating the reactor.

Beston Waste Tyre Pyrolysis Oil Plant All Over the World

Beston waste tyre to oil plant to Turkey
Beston Waste Tyre to Oil Plant to Turkey
converting tire to oil machine to Uzbekistan
Converting Tire to Oil Machine to Uzbekistan
waste tire to oil machine in Jordan
Waste Tire to Oil Machine in Jordan

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