Biomass Pyrolysis Plant Design

Biomass Pyrolysis Plant

Biomass pyrolysis plant takes advantage of carbonization technology to process sawdust, rice husk, straw, palm shell, and other biomass waste into charcoal. Charcoal can be great solid fuel for industrial use or cooking, as well as fertilizer, deodorant, purifier, etc. Besides, we can get wood vinegar, tar, and combustible gas, all of which sell well on the market. More than that, pyrolysis of biomass can greatly reduce biomass waste without pollution. Below are the design and more parameters for your reference.

Biomass Pyrolysis Plant Design
Biomass Pyrolysis Plant Design
Model BST-05 BST-10 BST-20 BST-30
Hourly Feeding Capacity 500 kg 800-1000 kg 1500-2000 kg 2500-3000 kg
Working Method Continuous
Raw Materials 1. All kinds of biomass waste, such as sawdust, coconut shells, olive shells, palm shells, bamboo, etc.
2. Civil sludge, municipal sludge, industrial sludge, etc.
3. MSW
Reactor Size Φ800 Φ1000 Φ1300 Φ1700
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Diesel, Natural Nas, LPG, Biomass, etc.
Total Power 40 kw/h 55 kw/h 60 kw/h 72 kw/h
Floor Area (L*W*H) 30m*15m*7m 35*15*7m 45*15*10m 50*15*10m
Operating Pressure Constant Pressure
Cooling Method Recycling Water Cooling
Service Life 5-8 Years

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Benefits of Beston Biomass Pyrolysis Plant

1. Continuous Design

Beston biomass pyrolysis plant can work continuously for 24 hours a day. That is to say, discharging happens while feeding. This design will save fuel and time for pre-heating. Meanwhile, it can improve working efficiency.

2. Eco-friendly System

Firstly, it is configured with a fully sealing system to stop the fly ash. Moreover, there is a purification system, including desulfurization, smoke-remove, and cooling system to guarantee that it will not cause air pollution. Compared to the traditional charcoal kiln, it is more eco-friendly.

Biomass Pyrolysis Machine
Biomass Pyrolysis Machine
De-dusting System
De-dusting System
Dryer
Dryer

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3. Temperature Control

Multichannel water cooling system can make the temperature of charcoal around 30 degrees. So you can discharge the charcoal soon without waiting for cooling down. Also, it makes the working condition safe.

4. High Charcoal Yield Rate

Taking coconut shell charcoal making machine for example, you can get 280-330 kg charcoal from 1000 kg coconut shells. In general, the charcoal yield rate is 4:1 to 3:1. It will be different with different raw materials, the water content, etc. By the way, Beston Machinery offers dryer, crusher, and other auxiliary equipment for sale.

5. Multipurpose Machine

As shown above, Beston biomass pyrolysis machine is suitable to process all kinds of agricultural waste, such as wood chips, coconut shells, bamboo, garden waste, as well as civil sludge, municipal sludge, industrial sludge, etc. So you can use it to reduce waste while making money. Below are some common raw materials.

Coconut Shell
Coconut Shell
Rice Husk
Rice Husk
Palm Kernel Shell
Palm Kernel Shell
Sawdust
Sawdust

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5. Energy-saving

Our biochar pyrolysis machine adopts a double-layer design. It can dry the raw materials first before carbonization. Besides, our charcoal production plant is designed to reuse combustible gas as fuel to heat the reactor to save your cost.

6. Security Design

In order to keep the workers from high temperature, there is a casing out of the biochar reactor, a water cooling system for discharging. Also, there are several emergency alarms, which can stop dangers the first time.

Moreover, Beston has a wide range of biochar production equipment for sale. The hourly capacity varies from 500 to 3000 kg. More importantly, we will offer a suitable solution according to your own conditions. Below are some of our successful cases.

Biomass Pyrolysis Plant in Turkey
Biomass Pyrolysis Plant in Turkey
Biomass Pyrolysis Machine to Spain
Shipping to Spain
Biomass Pyrolysis Plant in Ukraine
Biomass Pyrolysis Plant in Ukraine

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Introduction to Biomass Pyrolysis Process

The charcoal output is higher when the temperature is between 380 to 450 degrees. In general, we should pre-heat the furnace for 30 minutes. Then feed the raw materials in. In order to ensure the charcoal quality and output, we advise that the water content should be less than 15%, and the size should be smaller than 20 mm. If necessary, you can buy a dryer, crusher, and other auxiliary equipment.

When the temperature reaches 250 degrees, the fuel gas will be generated. With the volatilization of smoke, high-temperature pyrolysis, carbon enrichment, the charcoal is produced. It takes about 15-20 minutes. After going through the water cooling process, you can get charcoal. Meanwhile, the combustible gas will enter the condensing system, where you can get wood tar and vinegar. After desulfuration, the combustible gas will go back to the chamber to heat the furnace after desulfuration. However, the left-over gas will enter the dedusting system to release into the atmosphere safely. Below is a charcoal machine video for your reference.

Profitable Investment – Biomass Pyrolysis Plant

1. Various End Products

You can get different end products, including charcoal, wood vinegar, tar, and combustible gas. Let’s see the wide uses of these products.

  • Charcoal

  1. Due to the high heat value, charcoal is widely used as industrial and cooking fuel.
  2. It can be used as deodorant, desiccant, purifier, etc. because of its strong adsorption and porosity.
  3. Charcoal is also popular in agriculture use to improve soil quality as fertilizer.
  4. It is also a great raw material for activated carbon, especially bamboo charcoal. You can also make it into activated carbon for a higher selling price.
Charcoal of Biochar Production Equipment
Biomass Charcoal
Wood Vinegar
Wood Vinegar
Tar from Biochar Production Equipment
Tar

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  • Wood Vinegar

Wood vinegar can be used in food preservative, medicinal sterilization, and anti-inflammatory or the treatment of skin disease.

  • Tar

Tar is widely used as waterproof materials for its high corrosion resistance and wear resistance. In addition, it is also used to produce oil paint or as assistant materials for producing ships.

  • Combustible Gas

Combustible gas produced during carbonization is recycled to heat the biochar reactor to save your cost.

2. Affordable Biomass Pyrolysis Plant Cost

  • There are rich, cheap, or even free raw materials. For example, some sawmills urgently require charcoal machines to reduce waste. So you may make money by setting up a charcoal making business.
  • Beston Machinery has its own factory to offer you the best price. Also, we have a professional after-sales team to provide you installation, training, product upgrade service, etc.
  • The biomass pyrolysis machine itself is energy-saving and continuous to save the operating cost.
Customers Visit on Site
Customers Visit on Site
Shipping to Russia
Shipping to Russia
Engineers in Turkey
Engineers in Turkey

So welcome to contact us for a customized charcoal making solution!

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