Continuous waste tyre pyrolysis plant is an innovation fruit of Beston tyre recycling technology. Since 1998, we have sequentially developed batch, semi-continuous and fully continuous waste tyre pyrolysis plants. The continuous tyre pyrolysis plant employs a fully automatic feeding and discharging system so that it can work for 24 hours to save time, labour and energy. Due to its obvious advantages, such as high efficiency, energy conservation, easy operation, it is getting popular among numerous investors.
At present, we have successfully installed our waste tyre pyrolysis equipment to more than 20 countries, such as the UK, Indonesia, etc. Among them, the continuous tyre pyrolysis machines have been exported to Uzbekistan, South Africa, Romania in the two years. More importantly, each part of our automatic waste tyre pyrolysis plant is up to date and up to the European Union standard. Thus, we can promise to supply you the best products and services from feeding, heating, cooling, environmental protection to safety control. Welcome to contact us!
Beston Continuous Waste Tyre Pyrolysis Plant for Sale
Here is the best-selling continuous waste tyre pyrolysis plant from Beston, namely BLL-20 waste pyrolysis plant. Here are the main parameters.
|Daily Capacity||20-24 T|
|Working Method||Fully Continuous|
|Raw Materials||Waste Plastic, Tyre, Rubber, Oil Sludge|
|Reactor Size||D1.4*L11 m|
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||45*25*10m|
|Operating Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Service Life||5-8 Years|
In recent years, we have successively installed our BLL-20 continuous waste tyre pyrolysis plants in Uzbekistan and South Africa. Both these plants are in working order. Due to the high efficiency and great stability of our waste tyre pyrolysis machines, our customers are getting the returns very soon. While if you are looking for something profitable to invest, fully automatic waste tyre pyrolysis plants from Beston Machinery will be your wise choice.
Main Equipment Employed in A Continuous Waste Tyre Pyrolysis Plant
In general, the most important equipment of a continuous waste tyre pyrolysis plant is the horizontal pyrolysis reactor, which is also the patent product of Beston Machinery. On the one hand, we adopt the most advanced technology and unique design to fully recycle waste tires into oil or something useful. Meanwhile, through the special air circulation heating system and oil-gas recycling system, the combustible gas produced during the pyrolysis process can be reused as fuel to save energy largely.
Moreover, the continuous tyre pyrolysis plant also covers oil gas filter, spray cooling system, secondary fire retardant damper, spray dedusting system, automatic feeding system, discharging system, pressure and temperature multipoint monitoring system, centrally electric control system. In addition, together with the large heat exchange area tube condensing device, we can effectively improve the cooling efficiency and product output rate. Meanwhile, we also employ a powerful and multiple dusting system, our waste pyrolysis plants is totally free from pollution. And it is also suitable for various materials, such as waste plastic. While in order to understand this equipment well, let’s see the working process in details.
Working Process of A Fully Automatic Waste Tyre Pyrolysis Plant
1. Pre-treatment System
All kinds of waste tyres are available, from small car tires to big OTR tires. While if the humidity is higher than 20%, we also need a dryer to dry the raw materials first. However, the oil yield of different tires will be a little bit different. Then we employ a steel wire pulling machine to pull out the steel wire from waste tyres automatically. In order to improve the pyrolysis efficiency, we also need a shredder machine to crush the waste tires into pieces, like 30-50 mm.
2. Feeding System
The tyre shredder is a single and fully automatic system, which is directly connected to the feeding system of the continuous pyrolysis plant. In this way, it is easy to make sure the safety and working efficiency of workers as well.
3. Pyrolysis System
Through the spiral feeding system, the shredded tyres will first go through the multiple pyrolysis reactor to be pyrolyzed into oil gas. And then the oil gas will be cooling down to liquid oil through the cooling system. Meanwhile, the residues (carbon black) will be pushed by continuous feeding tyres to the carbon black discharging system. The reactor is heated by using coal, charcoal, fuel gas, wood, etc. The oil gas will be produced when the temperature reaches about 100℃. In order to keep an even heating temperature, the heating source is connected to the pyrolysis system through the combustor, while the reactor is heated by hot air to prolong the life of the reaction kettle of the automatic continuous waste tyre pyrolysis plant.
Here is a video showing the working process of a continuous waste tyre pyrolysis plant.
4. Condensing System
The oil gas out from the reactor will go to the condensing system and become liquid oil. The cooling system is also an important part of a continuous waste tyre pyrolysis plant, which matters the oil yield. We adopt the best condensing system to make the pyrolysis oil cool sufficiently and make the oil yield to the maximum. Meanwhile, the gas which can’t be liquefied under normal pressure will be designed to go back to the combustion system as the fuel for the reactor.
5. Discharging System
Our waste tyre pyrolysis equipment discharges at the end of the reactor. Besides, there is a circulating water cooling system to make the carbon black or other residuals cool soon. Besides, through the magnetic separator, the steel wire and carbon black will be separated, and transported into the storage tank.
Advantageous Features of A Continuous Waste Tyre Pyrolysis Plant
Through the review of the main equipment and working process of the continuous tyre pyrolysis plant, it is easy to find that there are many advantages of the continuous waste tyre pyrolysis plant.
It is designed on the basis of batch and semi-continuous plants to fully utilize the time, labor and energy. Comparatively speaking, it can feed on one side and discharge from the other side. In terms of the working time, it can work continuously for 24 hours without stop.
Due to the special design, our continuous waste tyre pyrolysis plant can make full use of the combustible gas as the fuel of the rector. In addition, the water is also recycled.
3. Low Labour Costs
Our continuous waste tyre pyrolysis plant is controlled by PLC system with automatic feeding and discharge system, which requires fewer workers. Meanwhile, the whole pyrolysis plant is safe enough to control.
4. High Efficiency and Top-quality Oil
Our continuous waste tyre pyrolysis plant adopts multiple reactor design which can make fully pyrolysis of waste tires to get high oil output. Also, due to the continuous feeding and discharging system, and unique multiple reactor design, our fully automatic waste tyre pyrolysis plant can process at least 20 tons waste tires per day, up to 30 tons each day. While the pyrolysis oil can be used as fuel for the iron factory, power plant, cement factory, restaurant, etc. You can also reprocess as diesel through the oil distillation machine.
Here is a table for the application of the end products of waste tires.
|Crude oil||•Can be sold directly.|
|• Reprocessed into diesel and by use oil distillation machine.|
|• Can be used as fuel for the iron factory, power plant, cement factory, restaurant, etc.|
|Carbon black||• Can be sold directly.|
|• Reprocessed into high-quality carbon by the carbon black grinding equipment.|
|• Make carbon brick by briquetting equipment.|
|Steel wire||• Can be sold directly.|
|Combustible gas||• Can be as fuel heating the reactor.|
5. Long Service Life
During the continuous pyrolysis process, you may find that our reactor heating is by indirect hot air heating to prolong the service life of the reactors. In addition, we also use Q245R boilerplate as the material of the reactor. Plus the casing cover, our waste tire pyrolysis reactor can work normally in 5 to 8 years.
6. Free Pollution
Three waste utilization reasonable recovery can basically realize of zero emissions, safety and environmental protection. That is to say, the whole process is smokeless and tasteless and no secondary pollution.
As a professional manufacturer in China, Beston has BLL-20 continuous waste tyre pyrolysis plant for sale. The daily capacity is 30 tons. In addition to the continuous plants, we also supply small-scale pyrolysis plants, such as BLJ-06, BLJ-10 and BLJ-16 semi-continuous plant. With rich experience in manufacturing and exporting waste pyrolysis machines, we will provide you with the best solution for waste tire recycling. Welcome to contact us!